Assembly and Testing Line

Master Cylinder Assembly Station



Part A
Part B






Operation Philosophy

  • More then 500 IO’s used in the system.
  • Only one operator can handle both LH and RH system.
  • So that there is man power reduction.
  • Also all stations req. very less space.
  • Part A cycle time is 31 sec for LH & RH.
  • Part B cycle time is 26 sec for LH & RH.
  • Due to combining all system in one assembly line so less maintenance is required.
  • At TV we can monitor actual production and OK & Not Good status of individual system.

System Layout and HMI





Features

  • Cycle time is reduced by implementing combined system instead of individual machines and also maintaining is also made easy.
  • Servo is used for walking beam means position can be changed anytime reducing maintenance and regular sensor adjustments.
  • TV in linked with GOT to monitor data.

Configuration

  • PLC – Q Series & FX5U
  • GOT-GT27 Series & GS Series
  • Servo - J4 Series with SSCNET technologies