Vision System

Cummins India manufactures variety engines and generators.
Vision Inspection system checks the Spring Quality ,Collet size & Injector Bore diameter of Cylinder head.
Camera Captures the images of Cylinder Head at Specified Locations And Compare these images with Stored Images.
Mitsubishi Servo achieves the exact position for capturing images in Microns.
One by one 30 such positions are checked & Good job is declared.
If Job is defective then GOT will show its Location and defect details for Operator
Automation helps accuracy while inspection & speed of Inspection Cycle.

System Layout & HMI

System with 100 I/O with Servo System
Camera Image Capture Time is in 40 mili-sec
Servo System Position accuracy is within 30 micron
Critical point of the system is to Capture good Images within time with precise position
Light intensity plays a critical part in Inspection
Three different Modes Manual ,Semi & Auto Mode
Camera decides the result after image compare
All Positions data stored in GOT Recipe